VOLVO L180F WHEEL LOADER SERVICE REPAIR MANUAL PDF – 2011 PAGES

Volvo L180F Workshop Repair Guide – Engine Diagnostics, VCADS Pro, Transmission, Brakes, Steering and Hydraulic Systems

Keep your Volvo L180F wheel loader operating efficiently with access to 2,011 pages of workshop repair information, service procedures, technical drawings, diagnostic references, and machine specifications.

This Volvo L180F Service Repair Manual brings together the information needed to investigate mechanical problems, inspect electronic control systems, carry out component replacement, and perform hydraulic or transmission checks.

From Delphi electronic unit injectors and engine timing signals to transmission Lock-Up controls, CDC steering, and load-sensing hydraulic pumps, the publication addresses the systems technicians encounter during wheel loader maintenance and repair.

The manual also documents VCADS Pro diagnostic operations, electronic control module replacement, wiring diagrams, hydraulic schematics, optional equipment installation, and machine safety procedures.

Unlike a basic operator's handbook, this workshop publication includes component-level repair topics, pressure-testing instructions, adjustment procedures, and technical specifications.

It is designed as a practical reference for heavy equipment mechanics, independent repair shops, maintenance contractors, and experienced Volvo machinery owners.

MANUAL INFORMATION

• Manufacturer: Volvo Construction Equipment
• Machine Model: Volvo L180F Wheel Loader
• Publication Type: Service Repair / Workshop Manual
• Number of Pages: 2,011
• File Format: PDF
• Language: English
• Technical Information Updated: 2021
• Delivery: Digital Download

INSIDE THE VOLVO L180F WORKSHOP MANUAL

The technical material is arranged around the machine's principal systems, followed by dedicated repair procedures, electrical and hydraulic diagrams, installation instructions, safety guidance, and specification tables.

The following overview highlights the subjects included in the publication.

ENGINE, FUEL INJECTION AND COOLING

Engine Operation and Mechanical Systems

Understand the engine's principal assemblies and the relationship between fuel delivery, air intake, cooling, lubrication, and electronic control.

Topics covered include:

• Engine design and system descriptions
• Engine installation and removal
• Accelerator pedal and hand throttle
• Auxiliary engine braking
• Engine preheating
• Air cleaner and fuel filter
• Fuel supply system
• Intake and exhaust system
• Intercooler
• Internal Exhaust Gas Recirculation (IEGR)
• Engine lubrication
• Cooling fan and hydraulic fan motor
• Reversible cooling fan
• Turbocharger descriptions

Delphi Electronic Unit Injectors

The fuel injection documentation addresses the electronically controlled Delphi unit injector system and related maintenance operations.

Available procedures:

• Electronic fuel injection work instructions
• Delphi unit injector description
• Injector inspection references
• Injector replacement
• Fuel pump inspection
• Fuel pump valve inspection
• Feed pump pressure measurement
• Fuel system bleeding
• Fuel system fault investigation

Engine Testing and Adjustment

Use the manual's engine testing procedures to investigate operating conditions and verify component performance.

Included operations:

• Cylinder compression testing
• Cylinder compression testing with VCADS Pro
• Camshaft wear inspection
• Camshaft and flywheel signal checking using VCADS Pro and an oscilloscope
• Camshaft speed sensor replacement
• Engine rotation speed sensor replacement
• Carbon dioxide checking in coolant
• Carbon dioxide checking in the fuel system
• Charge-air system inspection
• Lubrication oil pressure measurement
• Engine stall speed testing
• Engine idle checking with VCADS Pro
• Valve clearance adjustment
• Rocker arm mechanism reconditioning

Engine Cooling and Fan Hydraulics

The cooling system material includes both mechanical service and hydraulic fan control procedures.

Workshop subjects:

• Cooling system operation
• Cooling fan operation
• Hydraulic cooling fan functional testing
• Cooling fan motor replacement
• Fan control valve removal and installation
• Fan control valve seal replacement
• Radiator replacement
• Pump P3 standby pressure checking
• Pump P3 maximum pressure and fan speed adjustment

ELECTRICAL SYSTEM AND ELECTRONIC DIAGNOSTICS

Electronic Control Units

The Volvo L180F uses several electronic control units to supervise machine operation and exchange information.

The manual identifies and describes:

• E-ECU: Engine Electronic Control Unit
• V-ECU: Vehicle Control Unit
• V2-ECU: Vehicle Control Unit
• I-ECU: Instrument Control Unit
• ECC: Electronic Climate Control
• CareTrack W-ECU: CareTrack electronic unit

Input/output lists are included for the relevant control units, together with electrical system descriptions and communication information.

VCADS Pro Diagnostic Procedures

One of the publication's most useful sections concerns VCADS Pro, the Volvo service diagnostic tool.

The manual contains references to:

• VCADS Pro operations
• VCADS Pro error codes
• Engine idle testing
• Engine stall speed testing
• Cylinder compression testing
• Engine control module programming
• Central system updating
• Transmission diagnostic operations
• Brake system diagnostic operations
• Electronic control unit replacement procedures

The publication supplies technical procedures and diagnostic references; it does not include a licensed copy of VCADS Pro software or diagnostic hardware.

Electronic Control Module Replacement

Repair instructions address programmed and non-programmed control units, including:

• E-ECU MID 128 replacement
• V-ECU MID 187 replacement
• I-ECU MID 140 replacement
• V2-ECU MID 249 replacement
• ECC MID 146 replacement

Related procedures cover electronic system updating and control module programming references.

Electrical Fault Finding

The electrical troubleshooting material includes:

• Electronic system startup sequence
• Data bus communication
• Bus communication supervision
• Interrupted computer communication
• Reduced computer communication
• Cable and connector identification
• Connector inspection
• Electrical component designations
• Electrical symbols
• Sensor and relay identification
• PWM valve information
• Solenoid valve information
• Software parameters
• SAE fault code interpretation
• Troubleshooting tools and strategies

Instrument Panel and Machine Monitoring

The publication also documents the machine information display and its service functions.

Display information includes:

• Engine information
• Transmission information
• Axle and brake information
• Hydraulic information
• Electrical system information
• Service mode
• Machine settings
• Vehicle messages
• Operating display
• Start lockout
• Machine operating hours
• Fuel consumption
• Travelling speed
• Theft protection

ELECTRICAL WIRING DIAGRAMS

A substantial diagram section is dedicated to the electrical system.

The publication contains wiring diagram references including:

• 201–207
• 301–306
• 308–317 and 319
• 401–405 and 407–409
• 501
• 601, 602 and 604
• 801, 802 and 804–807
• 901–904
• 909–913 and 915

Several diagram numbers appear in multiple versions, reflecting the variations represented in the source documentation.

These schematics support circuit tracing, electrical troubleshooting, and identification of wiring connections.

POWER TRANSMISSION AND DRIVE AXLES

Hydraulic Transmission

The transmission section explains system operation and provides procedures for diagnosis, component removal, and repair.

Transmission information includes:

• Hydraulic transmission description
• Lock-Up system
• Transmission hydraulic circuit
• Transmission pressure checking
• Transmission functional testing
• Transmission calibration error codes
• Transmission removal
• Transmission installation

Transmission Component Replacement

Specific repair subjects include:

• Lock-Up valve replacement
• Lock-Up solenoid valve replacement
• Transmission solenoid replacement
• Transmission pressure sensor replacement
• Main pressure valve replacement
• Transmission heat exchanger replacement
• Front output shaft seal replacement

Drive Axles and Differentials

The drivetrain material extends beyond the transmission to the front and rear drive axles.

Included subjects:

• Front and rear axle descriptions
• Limited Slip differential operation
• Differential lock operation
• Differential lock adjustment
• Differential lock functional testing
• Axle removal and installation
• Hub reduction removal
• Hub reduction installation
• Hub seal replacement

Technical tables provide axle specifications, oil volumes, and tightening torque references.

BRAKING SYSTEM AND RBB

The brake chapters address service braking, accumulator operation, parking brake components, and RBB-related braking system descriptions.

Brake System Components

• Brake accumulators
• Automatic brake valve
• Foot brake valve
• Wheel brake assemblies
• Brake discs
• Brake pistons
• Parking brake
• Braking system with RBB

Brake Inspection and Repair

Procedures include:

• Brake accumulator pressure checking
• Brake system circuit pressure checking and adjustment
• Brake hydraulic functional checking
• Brake retardation functional checking
• Automatic brake function checking
• Brake system bleeding
• Brake disc wear measurement
• Brake disc replacement
• Brake piston seal replacement
• Brake pedal angle adjustment
• Foot brake valve removal and installation
• Foot brake valve reconditioning

Parking Brake Service

The parking brake material covers:

• Parking brake operation
• Parking brake functional testing
• Manual parking brake release
• Parking brake disc replacement
• Parking brake seal replacement

STEERING AND COMFORT DRIVE CONTROL

The steering section addresses the standard hydraulic steering arrangement and the Comfort Drive Control (CDC) lever steering equipment.

Steering System

• Steering system description
• Steering valve operation
• Steering pressure monitor
• Shift valve
• Steering functional testing
• Steering working pressure measurement
• Steering pressure adjustment
• Steering valve replacement

CDC Lever Steering

CDC-related procedures include:

• CDC valve description
• CDC angle sensor replacement
• CDC control valve removal
• CDC control valve installation
• CDC solenoid valve replacement
• CDC servo pressure checking
• CDC lever steering functional checking
• CDC calibration error codes

Secondary Steering

The manual also provides procedures for checking and adjusting the secondary steering pump's working pressure.

HYDRAULIC SYSTEM AND PUMP SERVICING

The hydraulic chapters cover the machine's working hydraulic circuits, pump control, pressure regulation, lifting functions, and auxiliary equipment.

Hydraulic Pumps P1, P2 and P3

The publication includes procedures for:

• Hydraulic pump P1 removal and installation
• Hydraulic pump P2 removal and installation
• Hydraulic pump P3 removal and installation
• Hydraulic pump maximum working pressure checking
• Hydraulic pump maximum pressure adjustment
• Hydraulic pump standby pressure checking
• Hydraulic pump standby pressure adjustment
• Load-sensing (LS) pressure checking

Main Hydraulic Control System

Additional subjects include:

• Hydraulic system descriptions
• Central valve
• Hydraulic control valves
• Hydraulic oil tank
• Hydraulic pump flow regulation
• Hydraulic pressure monitoring
• Hydraulic shift valve
• Hydraulic system bleeding
• Hydraulic system testing
• Hydraulic oil tank vacuum pumping
• Central valve removal and installation

Hydraulic Servo Controls

The servo section provides technical information and repair instructions for:

• Servo accumulator removal
• Servo accumulator installation
• Servo accumulator pressure checking
• Servo pressure measurement
• Servo pressure adjustment
• Servo valve removal
• Servo valve installation
• Servo valve control adjustment
• Servo pressure checking at the control valve spool

LIFT, LOWER AND TILT FUNCTIONS

The manual documents the hydraulic and electronic controls responsible for the loader's working movements.

Included procedures:

• Lift function checking
• Lifting time measurement
• Lift/lower angle sensor replacement
• Lift solenoid valve replacement
• Lower solenoid valve replacement
• Tilt angle sensor replacement
• Tilt-in solenoid valve replacement
• Tilt-out solenoid valve replacement
• Tilt function checking
• Lift shock valve checking

The descriptions also cover the floating position, hydraulic attachment bracket, and TP-Linkage bearing points.

THIRD AND FOURTH HYDRAULIC FUNCTIONS

For machines fitted with auxiliary hydraulic equipment, the manual includes:

• Third hydraulic function descriptions
• Third and fourth hydraulic function information
• Auxiliary hydraulic pressure checking
• Auxiliary hydraulic pressure adjustment
• Shock valve testing
• Auxiliary hydraulic solenoid valve replacement

Installation instructions are also provided for adding third and third/fourth hydraulic functions.

BOOM SUSPENSION SYSTEM (BSS)

The Boom Suspension System section explains the relevant components and includes repair operations.

BSS service information:

• Boom suspension system description
• BSS accumulator pressure checking
• BSS accumulator pressure adjustment
• BSS accumulator reconditioning
• Accumulator depressurization
• Pressure reduction valve checking
• Safety valve checking
• Safety valve adjustment
• Boom suspension installation instructions

AUTOMATIC LUBRICATION SYSTEM

The publication includes material for machines equipped with central lubrication.

Included topics:

• Automatic lubrication system description
• Lubrication pump unit
• Lubrication dosage valves
• Lubrication interval changes
• Lubricant filling
• Automatic lubrication pump reconditioning
• Automatic lubrication system updating
• Lubrication system specifications

FIRE SUPPRESSION SYSTEM

The fire suppression documentation includes:

• Fire suppression component descriptions
• Fire suppression system operation
• Maintenance service information
• Actions following system activation
• Actions following manual activation
• Fire suppression technical specifications

FRAME, AXLE SUSPENSION AND WHEELS

The manual includes structural and suspension-related service procedures.

Workshop operations:

• Frame joint clearance checking
• Frame joint bearing replacement
• Frame joint pin replacement
• Axle suspension bushing replacement
• Axle suspension seal replacement
• Front wheel removal and installation
• Rear wheel removal and installation

Relevant specifications and tightening torques are supplied.

CAB, AIR CONDITIONING AND OPERATOR COMFORT

The operator cab section contains repair procedures for cab structures, heating, cooling, and related equipment.

Cab and Body Repairs

• Cab removal
• Cab installation
• Engine hood removal
• Engine hood installation
• Door lock replacement
• Door lock cylinder replacement
• Side window replacement
• Windscreen replacement
• Viscous cab suspension replacement
• Operator seat securing

Electronic Climate Control (ECC)

The climate control material includes:

• ECC description
• ECC replacement
• ECC control module replacement
• Climate unit removal
• Climate unit installation
• Air mix door actuator replacement
• Cooling system temperature sensor replacement

Air Conditioning Repairs

Service procedures include:

• Air conditioning compressor replacement
• Condenser replacement
• Evaporator replacement
• Expansion valve replacement
• Receiver replacement
• Heater core replacement
• Fan motor replacement
• Heat control valve replacement

Refrigerant draining and filling operations are included in the relevant procedures.

HYDRAULIC AND TRANSMISSION DIAGRAMS

In addition to the electrical wiring diagrams, the publication includes hydraulic circuit documentation.

Available diagram sections:

• Hydraulic transmission diagram
• Complete hydraulic system diagrams
• Multiple hydraulic diagram versions
• Explanations of hydraulic symbols and circuits

These references can be used alongside the hydraulic testing and repair procedures.

OPTIONAL EQUIPMENT INSTALLATION

The installation instruction section is particularly useful for workshops fitting additional machine equipment.

Included installation subjects:

• Third hydraulic function
• Third and fourth hydraulic functions
• Hydraulic attachment locking
• Attachment work light
• Automatic lift arm lowering / Return to Dig
• Axle oil cooler and reversible fan
• Boom Suspension System
• CareTrack equipment
• Electrically heated and adjustable rear-view mirrors
• Engine heater
• Filtered alternator
• Forward-view camera
• Front-view mirror
• Extra fuel filter
• Hand throttle
• Electric CDC lever steering
• Hydraulic CDC lever steering
• Oil-bath and other pre-cleaners
• Front and rear lighting protection
• Radiator grille guard
• Radio installation kit
• Rear-view camera
• Rotating warning beacon
• Single-lever control
• Swing-out fender
• Additional front and rear work lights

The presence of an installation procedure does not mean every machine has that equipment fitted.

WORKSHOP SAFETY AND SERVICE PRACTICES

The safety section provides guidance for servicing the Volvo L180F in workshop conditions.

Subjects include:

• General service safety
• CE marking and EMC information
• Machine service positions
• Hydraulic system safety
• Hydraulic accumulator handling
• Safe lifting and supporting
• Working under a raised boom
• Battery handling
• Booster battery starting
• Tyre safety
• Oil and fuel handling
• Air conditioning refrigerant safety
• Fire prevention
• Inspection after fire or heat exposure
• Hazardous materials and waste handling
• Environmental precautions
• Decontamination
• Work in contaminated areas

TECHNICAL DATA AND SPECIFICATIONS

The manual provides machine specifications for servicing and checking major components.

Technical references include:

System	Available Information
Engine	Specifications, capacities, valve system, tightening torques
Fuel injection	Feed pump data, injector checking, fuel system tightening torques
Cooling	Fan speeds, coolant volume, thermostat data
Electrical	Alternator, battery, starter motor, lighting, preheating
Transmission	Hydraulic transmission specifications, capacity, tightening torques
Axles	Front and rear axle specifications, oil volumes, tightening torques
Brakes	Service brake, wheel brake, accumulator, parking brake
Steering	CDC valve, steering system, secondary steering pump
Hydraulic pumps	P1, P2 and P3 specifications
Working hydraulics	System volume, servo system, auxiliary hydraulic functions
Boom suspension	BSS specifications and tightening torques
Cab	Air conditioning data, refrigerant weight, cab tightening torques
Frame and wheels	Frame joint, axle suspension and wheel tightening torques
Lubrication	Automatic lubrication specifications
Fire suppression	Fire suppression system specifications

HOW THIS MANUAL CAN HELP IN THE WORKSHOP

The Volvo L180F Service Repair Manual can support maintenance and repair work involving:

• Engine performance investigation
• Delphi injector servicing
• Engine compression testing
• Camshaft and flywheel signal diagnosis
• VCADS Pro diagnostic operations
• Electronic control unit replacement
• Wiring fault tracing
• Transmission pressure checks
• Lock-Up valve replacement
• Differential and hub reduction repairs
• Brake disc and piston seal replacement
• Parking brake servicing
• CDC steering repairs
• Hydraulic pump pressure adjustments
• Hydraulic servo testing
• Boom Suspension System servicing
• Auxiliary hydraulic function repairs
• Automatic lubrication maintenance
• Air conditioning component replacement
• Optional equipment installation

INTENDED USERS

This publication is suitable for professional technicians, independent machinery repair businesses, Volvo equipment maintenance teams, fleet service personnel, and experienced wheel loader owners who require detailed technical references.

MODEL COMPATIBILITY – PLEASE CHECK BEFORE PURCHASE

This publication is identified as the Volvo L180F Wheel Loader Service Repair Manual.

Before purchasing, confirm that your equipment is a Volvo L180F and check its serial number, installed components, electronic control configuration, and optional equipment.

Some diagrams and procedures may relate to particular machine versions or equipment arrangements.

Technical Information Updated: 2021 identifies the documentation update year. It does not necessarily represent the manufacturing year of the machine.

DIGITAL MANUAL DETAILS

The product consists of a 2,011-page PDF technical manual supplied electronically.

The document contains workshop descriptions, repair procedures, technical specifications, wiring diagrams, hydraulic schematics, safety instructions, and installation information.

This is a digital product. No physical book or printed manual is included.

A PDF reader is required to open the document.

IMPORTANT DOWNLOAD INFORMATION

Due to the large file size, this manual is delivered via a Dropbox download link to ensure a smooth downloading experience without overloading our website. No software installation, Dropbox account, or login is required to access and download your manual. Simply open the provided link and download the file directly to your device. If you experience any issues accessing or downloading your manual, please don't hesitate to contact us. We're always happy to help and will assist you as quickly as possible!

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Detailed contents:

Descriptions
(0) GENERAL
Basic checks
(1) STANDARD PARTS, SERVICE
Charging of batteries
Cleanliness, brake and hydraulic systems
Electric welding 2
Electric welding
Maintenance service, fire suppression system
Repairing hydraulic system
Working on the electrical system of the machine
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Accelerator Pedal
Air cleaner, description
Auxiliary brake (engine braking), description
Cooling fan motor, description
Cooling fan, description
Cooling system, description
Engine, description
Fuel filter, description
Fuel system, description
Hand Throttle
Instructions for working with electronic fuel injection
Intake and exhaust system, description
Intercooler, description
Internal Exhaust Gas Recirculation (IEGR), description
Lubrication system, description
Preheating, description
Reversible cooling fan, description
Turbocharger, description 2
Turbocharger, description
Unit injector, Delphi, description
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alarm, description
Alternator 80 A, description
Battery disconnector switch, description
Battery, charging
Battery, description
Booting sequence
Bus communication supervision
Cable and component designations
Cable and component marking explanations 2
Cable and component marking explanations
CareTrack W-ECU, description
Central warning
Chassis connection
Collection of basic data
Communication with data buses 2
Communication with data buses
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list Fuses
Component list Heating coils, instruments, service socket
Component list Lights
Component list Motors, resistors, monitoring system
Component list PWM valves
Component list Relays
Component list Sensors
Component list Signals, shift solenoids
Component list Solenoid valves
Component list Switches
Component list, diodes
Conditions when checking
Connectors, overview
ECC, I O list
E-ECU, I O list
Electrical symbols and designations
Electrical system, description
Electrical system, work instructions
Electronic climate control unit ECC, description
Electronic control system, description
Engine control unit E-ECU, description
Fuel consumption
General fault diagnosis information
I-ECU, I O list
Information display, axles brakes 2
Information display, axles brakes
Information display, check 2
Information display, check
Information display, electrical system 2
Information display, electrical system
Information display, engine
Information display, general
Information display, hydraulics 2
Information display, hydraulics
Information display, operating display
Information display, service 2
Information display, service mode 2
Information display, service mode
Information display, service
Information display, settings
Information display, start lockout
Information display, transmission
Information display, vehicle info
Information display, vehicle messages
Instrument control unit I-ECU, functional description
Instrument panels
Intermittent wiper and washer
Interruption in computer communication
Key feed
Lead and connector checks
Lighting, description
Limp Home
Machine hours
Middle instrument panel with warning lights
Preheating, description
Reduced computer communication
SAE error codes, translation to error messages, general
Software parameters, description
Software, description
Special tools for troubleshooting
System voltage
Theft protection
Travelling speed
Troubleshooting strategy
Troubleshooting tools
V2-ECU, I O list
VCADS Pro service tool
VCADS Pro, Error codes
V-ECU, I O list
Vehicle control unit V2-ECU, description
Vehicle control unit V-ECU, description
Washer fluid level
(4) POWER TRANSMISSION
Automatic differential brake, Limited Slip, description
Differential lock, description 2
Differential lock, description
Drive axles, description 2
Drive axles, description
Hydraulic transmission, description
Lock up, description
RBB, description
(5) BRAKE
Parking brake, description 2
Parking brake, description
Brake accumulator, description 2
Brake accumulator, description
Automatic brake valve, description
Foot brake valve, description
Braking system with RBB, description
Braking system, description 2
Braking system, description
(6) STEERING
CDC valve, lever steering, description
Pressure monitor, description
Shift valve, description
Steering system, description
Steering valve, description
(7) FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL, TRACK UNIT
Frame joint, description
Frame, description
(8) MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Air conditioning, description
Pause heater, description 2
Pause heater, description
Viscous cab suspension, description
Windows, general
(9) HYDRAULIC SYSTEM, DIGGING, HANDLING, GRADING EQUIPM, MISC. EQUIP
Boom Suspension System, component description
Boom Suspension System, description 2
Boom Suspension System, description
Central lubrication system, description
Central valve, description
Change of lubrication interval
Control valve, description 2
Control valve, description 3
Control valve, description
Diagnostic tools, description
Dosage valves, description
Filling lubricant
Fire suppression system, component description
Fire suppression system, functional description
Floating position, description
Hydraulic attachment bracket, description
Hydraulic oil tank, description
Hydraulic pump flow regulation, description
Hydraulic pumps, description
Hydraulic system, description
Lift function, description 2
Lift function, description
Pressure monitor, description
Pump unit, description
Shift valve, description
Software, parameter settings and read-outs
Tilt function, description
TP-Linkage’s bearing points
Diagrams
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Table of contents, wiring diagrams
Wiring diagram 201
Wiring diagram 202
Wiring diagram 203
Wiring diagram 204
Wiring diagram 205
Wiring diagram 206
Wiring diagram 207
Wiring diagram 301 (2)
Wiring diagram 301 (3)
Wiring diagram 301
Wiring diagram 302 (2)
Wiring diagram 302 (3)
Wiring diagram 302
Wiring diagram 303
Wiring diagram 304
Wiring diagram 305
Wiring diagram 306
Wiring diagram 308
Wiring diagram 309
Wiring diagram 310
Wiring diagram 311 (2)
Wiring diagram 311 (3)
Wiring diagram 311
Wiring diagram 312
Wiring diagram 313
Wiring diagram 314 (2)
Wiring diagram 314
Wiring diagram 315 (2)
Wiring diagram 315 (3)
Wiring diagram 315
Wiring diagram 316
Wiring diagram 317
Wiring diagram 319
Wiring diagram 401 (2)
Wiring diagram 401
Wiring diagram 402
Wiring diagram 403 (2)
Wiring diagram 403
Wiring diagram 404
Wiring diagram 405
Wiring diagram 407
Wiring diagram 408 (2)
Wiring diagram 408
Wiring diagram 409
Wiring diagram 501 (2)
Wiring diagram 501 (3)
Wiring diagram 501
Wiring diagram 601 (2)
Wiring diagram 601
Wiring diagram 602 (2)
Wiring diagram 602
Wiring diagram 604 (2)
Wiring diagram 604
Wiring diagram 801
Wiring diagram 802
Wiring diagram 804 (2)
Wiring diagram 804
Wiring diagram 805 (2)
Wiring diagram 805
Wiring diagram 806 (2)
Wiring diagram 806
Wiring diagram 807
Wiring diagram 901 (2)
Wiring diagram 901
Wiring diagram 902 (2)
Wiring diagram 902
Wiring diagram 903
Wiring diagram 904
Wiring diagram 909
Wiring diagram 910
Wiring diagram 911 (2)
Wiring diagram 911
Wiring diagram 912 (2)
Wiring diagram 912
Wiring diagram 913
Wiring diagram 915
(4) POWER TRANSMISSION
Hydraulic diagram transmission
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Explanations to hydraulic diagram
Hydraulic diagram, complete (2)
Hydraulic diagram, complete (3)
Hydraulic diagram, complete (4)
Hydraulic diagram, complete (5)
Hydraulic diagram, complete (6)
Hydraulic diagram, complete
Installation Instruction
3rd 4th hydraulic function, installing new
3rd hydraulic function, installing new
Attachment locking, installing new
Attachment work light, installing new
Automatic lift arm lowering (Return to dig), installing new
Axle oil cooler and reversilble fan, installing new
Axle oil cooler and reversilble fan, installing new2
Boom suspension system, installing new
Care Track
Care Track2
El, heated and adujstible rear view mirror
Engine heater, (230 V)
Engine heater
Filtered alternator, installing new
Forward view camera, installing new
Front view mirror, installing new
Fuel filter extra, installing new
Hand throttle, installing new
Lever steering (CDC), electric, installing new
Lever steering (CDC), hydraulic, installing new
Lever steering (CDC), hydraulic, installing new2
Motorvärmare, (230 V)
Pre cleaner, olibath type
Pre cleaner
Pre cleaner2
Protection for lighting, front, installing new
Protection for lighting, rear, installing new
Radiator grille guard, installing new
Radio kit
Rear view camera, installing new
Rotating beacon, installing new
Single lever control, installing new
Single lever control, installing new2
Swing out fender, installing new
Work light extra front, installing new
Work light front, installing new
Work light rear, installing new
Repair
(0) GENERAL
E 1708, Checking point
E1680, Holder
E1711
E-2000
E-2001
E-2005
E-2017
Infrared Thermometer
Operation numbers for additional work
(1) STANDARD PARTS, SERVICE
Boom suspension accumulator, checking and adjusting
Brake discs, measuring wear 2
Brake discs, measuring wear
Hydraulic pump, max working pressure, checking and adjusting 2
Hydraulic pump, max working pressure, checking and adjusting
Parking brake, manually releasing
Steering system working pressure, checking and adjusting 2
Steering system working pressure, checking and adjusting 3
Steering system working pressure, checking and adjusting
Towing
Transmission oil pressure, checking 2
Transmission oil pressure, checking 3
Transmission oil pressure, checking 4
Transmission oil pressure, checking 5
Transmission oil pressure, checking
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Camshaft, checking wear
Carbon dioxide in coolant system, checking
Carbon dioxide in fuel system, checking
Charge air system, inspection
Cooling fan hydraulics, funktion check
Cooling fan motor, replacing
Cylinder compression, testing 2
Cylinder compression, testing
Cylinder compression, VCADS Pro 2
Cylinder compression, VCADS Pro
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine, installing 2
Engine, installing
Engine, removing 2
Engine, removing
Fan control valve, installing
Fan control valve, removing
Fan control valve, seal replacing
Feed pump pressure, checking
Fuel pump (valves), inspecting
Fuel pump, inspecting
Fuel system, bleeding
Idle, VCADS Pro
Injectors, replacing 2
Injectors, replacing
Lubrication oil pressure, checking with pressure gauge
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)
Pump 3 (P3), max pressure and fan speed, checking and adjusting
Radiator, replacing
Rocker arm mechanism removed, reconditioning
Stall speed, checking
Stall speed, VCADS Pro
Valves, adjusting 2
Valves, adjusting
VCADS Pro, central systems updating, replace component
VCADS Pro, MID 128, programming E-ECU
VCADS Pro, Operations
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
V-ECU MID 187 pre-programmed, replacing
V-ECU MID 187 non-programmed, replacing
VCADS Pro, Operations
Starter lock, replacing
I-ECU MID 140 pre-programmed, replacing
I-ECU MID 140 non-programmed, replacing
Battery condition, checking
Batteries, replacing
(4) POWER TRANSMISSION
Axle, installing
Axle, removing
Differential lock, adjusting
Differential lock, function check
Error codes when calibrating
Heat exchanger, replacing
Hub reduction, installing 2
Hub reduction, installing 3
Hub reduction, installing 4
Hub reduction, installing
Hub reduction, removing 2
Hub reduction, removing
Hub seal, replacing 2
Hub seal, replacing
Lock up valve, replacing
Lock up, solenoid valve, replacing
Main pressure valve, replacing
Seal for front output shaft, replacing 2
Seal for front output shaft, replacing
Transmission oil pressure, checking 2
Transmission oil pressure, checking
Transmission pressure sensor, replacing
Transmission solenoid, replacing
Transmission, functional check
Transmission, installing
Transmission, removing
VCADS Pro, Operations
(5) BRAKE
Accumulator (removed) charging pressure, checking
Accumulator, checking
Accumulator, discarding
Automatic brake function, checking
Brake disc, replacing 2
Brake disc, replacing
Brake discs, measuring wear 2
Brake discs, measuring wear
Brake discs, replacing 2
Brake discs, replacing
Brake pedal, adjusting angle
Brake piston seals, replacing 2
Brake piston seals, replacing 3
Brake piston seals, replacing 4
Brake piston seals, replacing
Brake system circuit pressure, checking and adjusting
Brake system hydraulic function, checking
Brake system retardation function, checking
Brake system, bleeding
Foot brake valve removed, reconditioning
Foot brake valve, installing
Foot brake valve, removing
Parking brake discs and seals, replacing
Parking brake function, checking 2
Parking brake function, checking
VCADS Pro, Operations
(6) STEERING
Accumulator, discarding
Comfort drive control (CDC) angle sensor, changing
Comfort drive control (CDC) control valve, installing
Comfort Drive Control (CDC) control valve, removing
Comfort drive control (CDC) solenoid valve, changing
Comfort Drive Control, servo pressure, checking
Error codes when calibrating
Lever steering (CDC) function, checking
Secondary steering pump working pressure, checking and adjusting
Shift valve, installing
Shift valve, removing
Steering system function, checking
Steering system working pressure, checking and adjusting
Steering valve, replacing
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Axle suspension, replacing bushes and seals
Frame joint clearance, checking
Frame joint, changing bearings and pins
Front wheel, installing
Front wheel, removing
Rear wheel, installing
Rear wheel, removing
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Air mix door actuator, replacing
Cab, installing 2
Cab, installing
Cab, removing 2
Cab, removing 3
Cab, removing
Climate unit, installing
Climate unit, removing
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Door lock cylinder, replacing 2
Door lock cylinder, replacing
Door lock, replacing
ECC (Electronic Climate Control), replacing 2
ECC (Electronic Climate Control), replacing
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Engine hood, installing
Engine hood, removing
Evaporator, replacing incl draining and filling 2
Evaporator, replacing incl draining and filling
Expansion valve, replacing incl draining and filling
Fan motor, replacing
Heat control valve, replacing
Heater core, replacing 2
Heater core, replacing
Operator’s seat, securing
Receiver, replacing incl draining and filling 2
Receiver, replacing incl draining and filling
Side window, replacing
Temperature sensor cooling system, replacing
Viscous cab suspension, changing one unit
Windscreen, replacing
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
3rd 4th hydraulic function, pressure, checking and adjusting
3rd 4th hydraulic function, shock valve, checking
3rd 4th hydraulic function, solenoid valve, replacing
Accumulator removed, checking
Accumulator, boom suspension system, discarding
Accumulator, checking (pressure back-up for servo circuit)
Accumulator, discarding 2
Accumulator, discarding
Attachment locking, checking
Automatic lubrication pump unit, reconditioning
Back-up valve, checking and adjusting
Bleeding air
Boom suspension accumulator, checking and adjusting
Boom suspension accumulator, reconditioning
Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
Boom suspension system, pressure reduction, safety valve, checking and adjusting
Central valve, installing
Central valve, removing
Error codes when calibrating
Fire suppression system, actions after activation
Fire suppression system, actions after manual activation
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump P1, installing
Hydraulic pump P1, removing
Hydraulic pump P2, installing
Hydraulic pump P2, removing
Hydraulic pump P3, installing
Hydraulic pump P3, removing
Hydraulic pump, max working pressure, checking and adjusting
Hydraulic pump, stand-by pressure (LS-line removed), checking and adjusting
Hydraulic pump, standby pressure, checking and adjusting
Hydraulic system, bleeding
Lift lower, angle sensor, changing 1
Lift lower, angle sensor, changing
Lift, functional check
Lift, solenoid valve, changing
Lifting time, checking 2
Lifting time, checking
Lower, solenoid valve, changing
LS (load sense) pressure, checking
Servo accumulator, installing
Servo accumulator, removing
Servo pressure, at the spool in control valve, checking 2
Servo pressure, at the spool in control valve, checking
Servo pressure, checking and adjusting
Servo valve, control, adjusting
Servo valve, installing
Servo valve, removing
Shock valve lift function, checking 2
Shock valve lift function, checking
System test
Tilt in out, angle sensor, changing
Tilt in, solenoid valve, changing
Tilt out, solenoid valve, changing
Tilt, checking
Update of automatic lubrication system
V2-ECU, MID 249, changing non-programmed ECU
V2-ECU, MID 249, changing pre-programmed ECU
Safety
(1) STANDARD PARTS, SERVICE
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody! (2)
Safety concerns everybody!
Safety rules when servicing
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting complete machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1 (2)
Service position 1
Service position 2 (2)
Service position 2
Some simple rules regarding tyre handling (2)
Some simple rules regarding tyre handling
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working under raised boom
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Safety when working on hydraulic systems
Specification
(0) GENERAL
3rd 4th hydraulic function, specifications
Air conditioning, refrigerant, weight
Air conditioning, tightening torques
Alternator 80 A, specification
Axle suspension, tightening torques
Battery, specifications
Battery, weight
Boom Suspension System, specifications
Boom Suspension System, tightening torques
Brake accumulator, specifications
Brake accumulator, specifications2
Brake system, specifications
Brake valve, tightening torques
Cab, tightening torque
Control valve, lever steering (CDC), specifications
Control valve, specifications
Conversion tables
Conversion tables2
Cooling fan rpm, specifications
Cooling fan rpm, specifications2
Cooling system, volume
Electrical system, specifications
Engine, capacities
Engine, specifications
Engine, specifications2
Engine, specifications3
Frame joint, tightening torques
Frame, tightening torque
Front and rear axles, specifications
Front and rear axles, specifications2
Front and rear axles, tightening torque
Front and rear axles, volume
Fuel feed pump, specifications
Fuel system, tightening torques
Hydraulic connections, tightening torques
Hydraulic pump (P1), specifications
Hydraulic pump (P2), specifications
Hydraulic pump (P3), specifications
Hydraulic pumps, tightening torques
Hydraulic system, volume
Hydraulic transmission, capacity
Hydraulic transmission, specifications
Hydraulic transmission, specifications2
Hydraulic transmission, tightening torques
Lever steering (CDC), specifications
Lubrication system, specifications
Parking brake, specifications
Preheating, specifications
Propeller shaft, tightening torque
Rear axle mounting, volume
Rocker arm shaft, tightening torques
Secondary steering pump, specifications
Service brakes, specifications
Servo system, specifications
Starter motor, specifications
Steering cylinder, tightening torque
Steering, specifications
Temperature limits for cooling fan speed, specifications.
Thermostat, specifications
Tightening torques, cooling fan
Tightening torques
Valve cover, tightening torque
Valve mechanism, double rocker arm
Valve mechanism, tightening torques
Valve system, specification
Wheel brake, tightening torques
Wheels, tightening torques
(1) STANDARD PARTS, SERVICE
Alternative fuels
Recommended lubricants, oils
Service brakes, specifications
Wheel brake, specification
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Cooling fan rpm, specifications
Cooling system, volume
Engine, capacities
Engine, specifications
Engine, specifications2
Fuel feed pump, specifications
Fuel system, tightening torques
Hydraulic pump (P3), specifications
Injectors, checking
Lubrication system, specifications
Temperature limits for cooling fan speed, specifications.
Thermostat, specifications
Tightening torques, cooling fan
Valve cover, tightening torque
Valve mechanism, tightening torques
Valve system, specification
Valve system, specification2
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alternator 80 A, specification
Battery, specifications
Battery, weight
Electrical system, specifications
Lighting, specifications
Preheating, specifications
Starter motor, specifications
(4) POWER TRANSMISSION
Front and rear axles, specifications
Front and rear axles, tightening torque
Front and rear axles, volume
Front and rear axles, volume2
Hydraulic transmission, capacity
Hydraulic transmission, specifications
Hydraulic transmission, specifications2
Hydraulic transmission, tightening torques
Hydraulic transmission, tightening torques2
Hydraulic transmission, tightening torques3
Hydraulic transmission, tightening torques4
Propeller shaft, tightening torque
(5) BRAKE
Brake accumulator, specifications
Brake accumulator, specifications2
Brake system, specifications
Brake valve, tightening torques
Parking brake, specifications
Service brakes, specifications
Wheel brake, specification
Wheel brake, tightening torques
(6) STEERING
Control valve, lever steering (CDC), specifications
Lever steering (CDC), specifications
Secondary steering pump, specifications
Steering cylinder, tightening torque
Steering, specifications
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Axle suspension, tightening torque
Frame joint, tightening torques
Frame, tightening torque
Wheels, tightening torques
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Air conditioning, refrigerant, weight
Air conditioning, specifications
Air conditioning, tightening torques
Cab, tightening torque
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
3rd 4th hydraulic function, specifications
Automatic lubrication system, specifications
Boom Suspension System, tightening torques
Control valve, specifications
Fire suppression system, specification
Function times, specifications
Hydraulic connections, tightening torques
Hydraulic pump (P1), specifications
Hydraulic pump (P2), specifications
Hydraulic pumps, tightening torques
Hydraulic system, volume
Recommended lubricants
Servo system, specifications