$14.80
The Volvo L220D Wheel Loader Service Repair Manual is a 626-page technical publication providing maintenance instructions, system descriptions, repair procedures, hydraulic and electrical diagrams, installation instructions, and technical specifications for the Volvo L220D wheel loader.
With technical information updated in 2022, this digital PDF manual covers essential service operations involving the engine, fuel injection system, cooling equipment, electrical controls, power transmission, brakes, steering, operator cab, and working hydraulics.
The engine section includes injection timing checks and adjustments, engine idle speed adjustment, stall speed testing, cooling fan control, and technical specifications for the injection pump, injectors, turbocharger, and intercooler.
The electrical section covers the APS II transmission monitoring functions, Vehicle Control Unit (V-ECU), Instrument Control Unit (I-ECU), electronic service displays, data bus communication, transmission monitoring, and electrical wiring diagrams.
The drivetrain and brake documentation includes transmission removal and installation, torque converter servicing, axle hub seal replacement, brake disc replacement, brake piston seal replacement, and hydraulic brake pressure testing.
The hydraulic section provides descriptions and adjustment procedures for hydraulic pumps P1 and P2, the servo system, auxiliary hydraulic functions, hydraulic attachment locking, and Boom Suspension System (BSS).
An important feature is the inclusion of separate lifting cylinder sectional views for Volvo L220D machines up to serial number 1110 and from serial number 1111 onward.
The publication is suitable for professional heavy equipment mechanics, construction machinery maintenance teams, and experienced Volvo L220D owners.
The publication is organized into the following major technical sections:
The manual also provides technical specifications, tightening torques, capacities, component weights, and workshop safety instructions.
The general service section provides technical information and precautions for maintaining the Volvo L220D.
Included topics:
The manual includes maintenance procedures for several major machine systems.
ENGINE MAINTENANCE
TRANSMISSION MAINTENANCE
AXLE MAINTENANCE
HYDRAULIC MAINTENANCE
The engine section contains general descriptions, technical data, and service procedures.
ENGINE INFORMATION
ENGINE SERVICE PROCEDURES
The manual includes technical information for the engine fuel injection components.
FUEL SYSTEM COMPONENTS
FUEL SYSTEM SERVICE INFORMATION
The cooling system section provides descriptions and specifications for the engine cooling equipment.
COOLING COMPONENTS
COOLING SYSTEM INFORMATION
The engine section includes information about Pump 3 (P3), identified in the manual as part of the cooling fan and brake pump arrangement.
Included topics:
The manual includes technical specifications for important air intake and engine support components.
Included topics:
The electrical section provides descriptions of the machine's electronic control architecture.
CONTROL UNITS
ELECTRONIC CONTROL FUNCTIONS
The manual includes electronic information related to the APS II transmission system.
MONITORED FUNCTIONS
The electrical system documentation also includes transmission-related service display functions.
The manual provides descriptions of the instrument panel, information displays, and service display functions.
DISPLAY FUNCTIONS
SERVICE DISPLAY CATEGORIES
The manual contains information about the machine's electrical equipment and operating functions.
ELECTRICAL COMPONENTS
ELECTRICAL FUNCTIONS
The manual contains electrical wiring diagrams covering the machine's electrical and electronic systems.
INCLUDED WIRING DIAGRAMS
ADDITIONAL ELECTRICAL REFERENCES
The transmission section provides technical information and workshop procedures for the machine's drivetrain.
TRANSMISSION COMPONENTS
TRANSMISSION REPAIR PROCEDURES
TRANSMISSION TECHNICAL DATA
The manual includes specifications and repair procedures for the drive axles.
FRONT AXLE
REAR AXLE
The brake section contains descriptions, testing procedures, and technical specifications.
BRAKE SYSTEM COMPONENTS
BRAKE SERVICE PROCEDURES
The manual specifically identifies a brake disc wear inspection procedure for the AWB41 arrangement.
Included topics:
The manual includes descriptions and procedures for the parking brake.
Included topics:
The steering section contains technical descriptions, hydraulic diagrams, and adjustment procedures.
STEERING COMPONENTS
STEERING SERVICE PROCEDURES
The manual includes information about the lever steering equipment.
Included topics:
The manual contains steering hydraulic circuit diagrams.
Included diagrams:
The frame section includes general technical information about the machine structure.
Included topics:
The cab section contains descriptions and repair procedures for the operator environment.
CAB COMPONENTS
CAB REPAIR PROCEDURES
CAB TECHNICAL INFORMATION
The hydraulic section includes descriptions, diagrams, and pressure adjustment procedures.
HYDRAULIC COMPONENTS
HYDRAULIC SYSTEM INFORMATION
The manual includes descriptions and pressure checking procedures for hydraulic pumps P1 and P2.
PUMP INFORMATION
PRESSURE TESTING AND ADJUSTMENT
The servo system section includes technical descriptions and adjustment procedures.
Included topics:
A particularly important feature of the manual is the inclusion of two lifting cylinder sectional views based on machine serial number.
LIFTING CYLINDER CONFIGURATIONS
The manual also includes lifting frame and cylinder specifications.
These references help distinguish the cylinder arrangements documented for different serial number ranges.
The hydraulic section contains technical information about the tilting cylinder.
Included topics:
The manual provides technical information about the Boom Suspension System.
BSS COMPONENTS
BSS SERVICE PROCEDURES
The manual includes descriptions and pressure adjustment information for auxiliary hydraulic functions.
Included topics:
The manual includes descriptions, hydraulic diagrams, and installation information for attachment locking equipment.
Included topics:
The manual includes specifications for the automatic greasing system and related electronic monitoring information.
Included topics:
The manual contains hydraulic circuit diagrams for the working hydraulic equipment.
Included diagrams:
The manual includes installation instructions for selected optional equipment and accessories.
HYDRAULIC AND CONTROL EQUIPMENT
ENGINE AND AIR INTAKE EQUIPMENT
CAB AND OPERATOR EQUIPMENT
LIGHTING AND PROTECTION
ELECTRONIC EQUIPMENT
The manual includes safety instructions and precautions for maintenance and repair work.
Included topics:
The manual provides technical reference data for major machine systems.
GENERAL TECHNICAL DATA
ENGINE
ELECTRICAL SYSTEM
TRANSMISSION AND AXLES
BRAKES
STEERING
HYDRAULICS
CAB AND FRAME
This manual can assist with operations such as:
This technical publication is suitable for:
This manual is identified for the Volvo L220D Wheel Loader.
Some procedures, electrical diagrams, hydraulic arrangements, and optional equipment instructions may apply only to particular machine configurations.
The lifting cylinder documentation specifically distinguishes between machines up to serial number 1110 and machines from serial number 1111 onward. This does not establish the serial number coverage of the entire manual.
Before purchasing, verify your machine model, serial number, and installed equipment to determine whether the relevant documentation applies to your machine.
The 2022 technical information update refers to the documentation and does not necessarily indicate the machine's manufacturing year.
This product is supplied as a digital PDF workshop manual.
The publication includes:
Digital product only. No printed manual will be shipped.
A compatible PDF reader is required to view the document.
Due to the large file size, this manual is delivered via a Dropbox download link to ensure a smooth downloading experience without overloading our website. No software installation, Dropbox account, or login is required to access and download your manual. Simply open the provided link and download the file directly to your device. If you experience any issues accessing or downloading your manual, please don't hesitate to contact us. We're always happy to help and will assist you as quickly as possible!
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Detailed contents:
Repair
(0) GENERAL
Capacities
Conversion tables
Description
Tightening torques
Time Guide
Volvo standard tightening torques
Weights
(1) STANDARD PARTS, SERVICE
Axles, changing oil
CE marking and declaration of conformity
Charging batteries
Checklist after a fire or heat exposure
Cleanliness, brake and hydraulic systems
Electric welding
Engine oil and engine oil filter, changing
Environment
Fire prevention measures
Health risks associated with paints, plastics and rubber
Hydraulic oil tank, changing breather filter
Hydraulic oil tank, return oil filter change
Hydraulic system, changing oil
Manual release of parking brake
Recommended lubricants, oils
Repairing hydraulic system
Safety concerns everybody!
Safety for work on hydraulic systems
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting ands supporting complete machine
Safety when using lifting equipment
Safety when working on boom
Safety when working with air conditioning refrigerant
Safety when working with batteries
Some simple rules regarding tyre handling
Starting with booster batteries
Towing
Transmission, checking oil level
Transmission, oil change
Working on the electrical system of the machine
Working under raised boom
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Air cleaner, air preheater, specifications
Capacities
Cold-start control, specifications
Control cooling fan speed, description
Cooling fan maximum speed, specifications.
Cooling fan motor, description
Cooling fan motor, specifications
Cooling system, description
Cooling system, specifications
Fan, fan shroud, fan clutch, specifications
Fuel feed pump, specifications
General description
General specifications
Idling speed, checking and adjusting
Injection angle (injection timing), checking and adjusting
Injection pump, specifications
Injectors, specifications
Intercooler, specifications
Lubrication system, specifications
Pump 3 (P3) Cooling fan pump Brake pump1
Pump 3 (P3) Cooling fan pump Brake pump2
Pump 3 (P3) Cooling fan pump Brake pump3
Stall speed, checking
Stop control, description
Temperature limits for cooling fan speed, specifications.
Thermostat, specifications
Tightening torques
Turbocharger, specifications
Valve mechanism, specifications
Weights
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Air filter pressure
Alternator, description
Alternator, specifications
APS II
Axle oil temperature
Back-up alarm
Battery, charging
Battery, description
Battery, specifications
Boom Suspension System (BSS)
Brake pressure charging
Brake pressure
Brake test
Cable and component designations
Cable and component marking explanations
Central lubrication
Circuit list
Communication cable explanation
Communication with data buses
Control units, software functions
Coolant temperature, engine
Coolant temperature, outlet radiator
Description of table for software functions
Differential lock
Display panel and keypad, general
Display panel, information displays
Display panel, initial display
Display panel, operating display
Downshifting signal
Electrical components
Electrical distribution box, description
Electrical symbols and designations
Electrical system, description
Electrical system, specifications
Electrical system, work instructions
Electronic control system, description
Engine oil pressure
Engine Shut Down
Engine shut-down
Engine speed for V-ECU
Fuel level
Gear selector
Ground connections
Hydraulic oil level
Hydraulic oil temperature
Information display unit, general
Information display unit, setting
Instrument control unit I-ECU, description
Instruments
Interrupted computer communication
Interval wiper
Lighting, description
Lights, specifications
Limp-Home, by-passed V-ECU
Middle instrument panel with warning lights
Output brake pressure
Overspeed, transmission
Parking brake
Positive feed
Preheating of inlet air
Preheating, description
Radiator fan control
Reduced computer communication
Secondary steering
Service display unit, axles and brakes
Service display unit, electrical control input signals 1
Service display unit, electrical control input signals 2
Service display unit, electrical control output signals 2
Service display unit, electrical controls input signals 3
Service display unit, electrical controls output signals 1
Service display unit, electrical system battery voltage
Service display unit, engine
Service display unit, general
Service display unit, hydraulics
Service display unit, settings
Service display unit, transmission
Service interval
Service panel, electrical feed sensor
Shifting solenoids
Signal ground
Starter lock-out
Starter motor engagement
Starter motor, specifications
Starting system, description
System voltage
Tire radius
Transmission disengagement
Transmission oil filter
Transmission oil pressure
Transmission oil temperature
Travel speed
Vehicle control unit V-ECU, description
Wiping during and after washing
Wiring diagram 1
Wiring diagram 2
Wiring diagram 3
Wiring diagram 4
Wiring diagram 5
Wiring diagram 6
Wiring diagram 7
Wiring diagram 8
Wiring diagram 9
Wiring diagram 10
Wiring diagram 11
Wiring diagram 12
Wiring diagram 13
Wiring diagram 14
Wiring diagram 15
Wiring diagram 15B
Wiring diagram 16
Wiring diagram 17
Wiring diagram 18
Wiring diagram 19
Wiring diagram 20
Wiring diagram 21
Wiring diagram 21B
Wiring diagram 21C
Wiring diagram 22
Wiring diagram 23
Wiring diagram 24
Wiring diagram 25
Wiring diagram 26
Wiring diagram 190
(4) POWER TRANSMISSION
Electrical distribution box, description
Hydraulic diagram, brake system
Parking brake, specifications
Mechanical release of parking brake
Description
Brake cooling system, description
Pressure in circuit, checking and adjusting
Brake system, checking function of hydraulics
Brake system, air bleeding
Rear wheel brake, specifications
Brake piston, replacing seals 2
Brake discs, replacing 2
Brake discs, checking wear AWB41
Tightening torques
Weights
Front wheel brake, specifications
Brake piston, replacing seals
Brake discs, replacing
Brake discs, checking wear
Wheel brake, specifications, general
General description
(5) BRAKE
Weights 4
Tightening torques 2=4
Rear axle, specifications
Rear axle, removing, installing
Hub, replacing seal 2
Capacities 3
Weights 2
Tightening torques 3
Hub, replacing seal
Front axle, specifications
Capacities 2
Weights2
Transmission, specifications, general
Transmission, removing (upward)
Transmission, installing (from above)
Tightening torques 2
Capacities
Torque converter, specifications
Torque converter, removing, installing
(6) STEERING
General description
Steering, specifications, general
Hydraulic diagram, steering system
Hydraulic equipment, specifications
Steering cylinder, sectional view
Working pressure, checking and adjusting
Hydraulic diagram, steering system,
Checking input output voltage from steering lever SE603,
Control valve, description
Electrical system, description
General description 2
Hydraulic system, description
Lever steering, adjusting steering speed
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
General description
Tightening torques
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
AC-safety, description
Air conditioning, description
Air conditioning, performance test
Air conditioning, specifications
Cab suspension, description
Cab, installing
Cab, removing
Climate control system, description
Electrical system, description
Evaporator in air conditioning, cleaning
Tightening torques
Weights 1
Weights
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
3rd, or 3rd 4th function maximum pressure,
3rd, or 3rd 4th hydraulic function, description
Automatic greasing system, specifications
Boom Suspension System, electrical system, description
Boom Suspension System, general description
Boom Suspension System, hydraulic oil pressure in accumulators,
Boom Suspension System, hydraulic system, description
Boom Suspension System, precharging pressure in accumulators,
Boom Suspension System, pressure-reducing valve, adjusting
Boom Suspension System, specifications
Boom Suspension System, test-running with load
Central valve, description
Control valve, description
General description
Hydraulic couplings, description
Hydraulic diagram, complete
Hydraulic diagram, working hydraulics, attachment lock, BSS, 3rd 4th function
Hydraulic diagram, working hydraulics, attachment lock, BSS
Hydraulic diagram, working hydraulics
Hydraulic pumps, Pump 1 (P1) and Pump 2 (P2), description
Hydraulic system, design, principle diagram
Lifting cylinder, L220D Serial No. –1110 sectional view
Lifting cylinder, L220D Serial No. 1111– sectional view
Lifting frame and cylinders, specifications
Pump 1 (P1) and Pump 2 (P2), principle diagram
Regulator block, description
Servo pressure, checking and adjusting
Servo system, description
Servo system, specifications
Shock valve anti-cavitation valve, checking
Stand-by pressure Pump 1 (P1) and Pump 2 (P2), 2
Stand-by pressure Pump 1 (P1) and Pump 2 (P2),
Symbol diagram, pump control
Tightening torques
Tilting cylinder, sectional view
Valves, working hydraulics, specifications
Working hydraulics and servo system, specifications
Working pressure Pump 1 (P1) and Pump 2 (P2),
Installation Instruction
Arbetsbelysning, främre
Attachment lock
Cab rubber pad
CARE TRACK
Cyclon precleaner, turbo II
Electrically heated rear-view mirrors
Engine heater 220V 1500W
Installlation kit for Air sprung operator’s
Protecting grating
Protective grille, headlamp
Radio installation kit
Rotating warning beacon
Seat for the instructor
Servo valve, 3rd hydraulic function
Single lever control
Sun blind Solskyddsgardin
Tail lamp guard
Working light, rear